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What are the difficulties in the process of hardware silicone products?
Release time:
2018-03-20 12:30
Source:
InSilicone ProductsIn the industry, in terms of the complexity of the process and the accuracy of the products, only the difficulties of the two-color process and the encapsulation process are relatively complicated, such as labor consumption in the production process of silicone product manufacturers and poor control of the defect rate. The products of this process are also popular in the market, such as silicone spoons, silicone spatulas and other silicone encapsulation products seem simple and clear, but speaking of the difficulties in the process, I'm confused, but how much do you know about products made of silicone bag hardware or PV?
Hardware coating glue is to use silicone rubber to wrap the hardware or partially wrap it for high-temperature vulcanization. In the whole vulcanization process, except for the silicone part, the offset phenomenon of other parts is also difficult to control. Therefore, for manufacturers of silicone products, positioning standards are required for products such as hardware and nylon. Generally, positioning standards can be divided into several methods.
1. Under the condition of complicated mold structure, three-layer formwork can be opened. Now, the rubber material at the bottom of the silica gel and the position where the hardware is placed in the middle mold are vulcanized to form a positioning groove for the hardware. After the hardware is placed in the middle layer, the effect of internal hardware can be achieved. However, this method is not feasible for most small products! It is usually the method used by larger products.
2. For the double-layer board, if there is no requirement on the appearance, you can choose to add several positioning needles in the middle of the mold. While placing the rubber, you can put the hardware into the last layer of rubber and the template. The product will not deviate basically. This method is used for the form of relatively long or round hardware.
3, the hardware is relatively small, and the silicone part of the margin is relatively large, you can probably wrap the hardware with artificial direct molding, this method for hardware is not easy to offset positioning better products.
In general, deviation leakage of hardware is the biggest difficulty of hardware plastic products. Generally, we can solve and improve it by several methods. Excessive pressure on the machine may lead to hardware deviation, which needs to be controlled when personnel place rubber materials! Temperature control within a certain range, in short, for siliconRubber ProductsNo matter how difficult it is to do any craft, it needs to be done by man!
Mingzhen has 12 years of professional experience in the process of hardware package rubber products and is a leader in the silicone rubber industry. Products are widely used in electronics, machinery, automotive, aerospace and other fields of equipment, product chemical stability, environmental protection, long service life and other advantages, welcomed by customers. Is your trusted partner! Cooperation telephone number: 13669888704.
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