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What are the differences between solid silicone products and liquid silicone products?

Release time:

2020-05-14 14:18

Source:

Solid StateSilicone ProductswithLiquid silicone productsHow to choose, where are they different?
 
In the silicone industry, mixed rubber and liquid rubber can be used to produce all kinds of silicone rubber products. The same is that their products are made of silicone rubber, which can achieve various environmental protection certifications and can also be made into the same shape and size. The products still have no difference in hand feeling and visual effect, but the difference lies in the difference between the two processing technologies and raw materials of solid silicone and liquid silicone products. ThenSolid silicone products and liquid silicone products should be how to choose?
                    
The raw material is different from solid silica gel: the raw material of solid silica gel products is mainly solidified overall raw material. During processing, silica gel product manufacturers need to mix it with rollers to mature it, then add molding vulcanizing agent, and during processing, use the mold to put rubber into the flat vulcanizer at high temperature for molding to obtain finished products with different hardness.
 
The main auxiliary materials for the production of silicone products are silicone raw materials, vulcanizing agent and color glue. Compared with the injection molding process, the most dominant advantage is that the cost is lower. Solid silicone molds are cheaper than liquid silicone molds in the industry. The prices of raw materials and liquid silicone are relatively cheap. The mold has many mold cavities and high output. The disadvantage is that manual operation is troublesome. The self-splitting mold line is not as perfect as liquid silicone, the maximum softness of the product is about 20 degrees.
                    
Solid silica gel products liquid silica gel: liquid silica gel is mainly raw materials in liquid form. in the production process, liquid silica gel raw materials are mainly injected into the mold cavity for direct automatic mold clamping production and processing, and the mold is automatically discharged and delivered. it is convenient and fast without involving a large amount of labor. the product basically belongs to sealing processing, so the appearance of the product is beautiful and can meet the requirements of aseptic production.
 
The use of platinum vulcanizing agent, raw materials with good fluidity, fast vulcanization, more safe and environmentally friendly, can fully meet the requirements of food grade. Therefore, many products that are close to human skin in medical care and infants will involve the processing technology of liquid silicone products; the disadvantage is that the cost is high, the mold development cost is expensive and it is not conducive to the production of small batch products.
                    
How to distinguish between liquid silica gel and solid silica gel products?
 
Liquid silicone products have high transparency, no peculiar smell, the product has a glue injection port, no obvious mold lines and burr defects, and the appearance is relatively more delicate and beautiful. Solid silica gel products have low transparency and smell of vulcanizing agent or other covering vulcanizing agent. The product has no glue injection port and is made by closing the mold up and down. The parting part of the product has certain clamping and self-dismantling lines.
                    
What are the differences between liquid silica gel and solid silica gel?
 
  1. Liquid silica gel is generally used in baby supplies and kitchen supplies and medical supplies, and can be in direct contact with food and the human body.
  2. Solid silica gel is generally used in daily necessities and industrial miscellaneous parts, electronic products waterproof sealing and auto parts.
  3. The safety of liquid silica gel and solid silica gel: liquid silica gel is a food grade material with high transparency and high safety. It is molded without adding auxiliary materials such as vulcanizing agent, and is sealed and fed. Solid silica gel is a transparent material, molding need to add vulcanizing agent to speed up the vulcanization molding time, open mold feeding molding.
                    
Distinguish from the molding method:
 
  1. Liquid silicone is injection molded liquid silicone rubber: the full name is injection molded liquid silicone rubber, and the vulcanization equipment is injection molding machine. Injection molding machine process is very simple, high accuracy, high output, save people, electricity, materials and many other advantages, can produce all high temperature rubber production products; is the next year the development of silicone rubber materials a mainstream.
  2. Solid silicone molding is the raw material is a piece of solid, through the mixing machine mixing, cutting machine cut into products and mold appropriate size and thickness, and then put into the mold, pressure molding machine under a certain temperature molding molding. Demoulding is similar to that of plastic products, and it is also necessary to clean up the mold.
                    
Distinguish from the molding die:
 
  1. Solid silicone mold structure is generally relatively simple, only need to be processed into the corresponding shape of the mold cavity and cavity according to the parameters of the product. Processing costs are relatively cheap.
  2. Liquid silicone mold structure is more complex, to consider the location of the injection port, cold runner system design, exhaust system design, mold temperature monitoring and so on. Mold processing costs are higher.
  3. Liquid silica gel has high transparency, no peculiar smell, and the product has a glue injection port.
  4. Solid silica gel has the aroma of vulcanizing agent or other covering vulcanizing agent, and the product has no glue injection port.

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What is the difference between silicone plug and rubber plug

Silicone plug and rubber plug which one effect is good? Then today we will popularize their difference to where the end point is. First of all, rubber plug products, as a common type of industrial products and accessories, or have strong advantages, such as dust and water resistance, wear resistance, tear resistance, aging resistance, oil seal resistance and ozone radiation resistance, etc., while rubber materials are divided into various types, and the side materials over there can be made of dozens of compound materials, so different attribute functions can be deployed for different needs, as for some industries such as mechanical tight closure, electronic tight closure, vehicle construction and even aerospace and military industry, rubber blocking is the most suitable. Silicone rubber plug and rubber plug have one thing in common. They can be molded in the molding vulcanizer of silicone product manufacturers. The difference is that they are more environmentally friendly, have good high and low temperature resistance, feel better when touching by color hands, and can be in contact with human body skin for a long time. Therefore, silicone plugs for earphones and medical grade silicone plugs are widely used even in food silicone appliances, mainly or because of the material in particular the nature of the achievements of its scope of application. Silicone plug is different. Its material is mainly based on environmental protection advantages, material texture and comfortable application. Therefore, it is used in some electronic products, survival products and small-scale waterproof and dustproof household appliances. Its raw materials are mixed by precipitation method silica gel, high-fine molecular silicone gum and white carbon black. The molecular chain of the product is called heart, soft and comfortable to use! Compared with the materials of silica gel and rubber, they can be compared as follows: new technologies are used in traditional industries. Rubber materials have been heard for a long time in early years, so the comparison of rubber materials accounts for the majority. Up to now, more and more silicone rubber products have been reused because they can replace larger usage compared with rubber, namely environmental protection performance and various technologies, such as shape, pattern and color, etc. www.mingzhen2006.com

What are the fields of application of silicone keys for equipment

Characteristics and uses of silica gel Silicone is a kind of rubber. The vulcanized silicone rubber has heat resistance, cold resistance, ozone resistance, atmospheric aging resistance and good electrical insulation properties. The disadvantage of silicone rubber is that the tensile strength and elongation at break are small, and the compression deformation is large. Suitable for making parts used in high temperature, low temperature, sunlight, atmosphere, ozone environment and electrical insulation parts. Dimensional accuracy and recommend marking tolerance Trajectory material is an elastomer, compared to the plastic material, the direct impact of the shrinkage rate of many and complex factors, precision than plastic parts more difficult to do accurate, in the specific design should be fully considered, there should be no high precision. If the basic size is too large to meet the dimensional accuracy required by the design, it can be solved by the method of deformation of the positioning column with the substrate. Where dimensional accuracy is required, there must be room for convenient mold repair in the design. Etched text and patterns Silicone substrate can be designed out of the trademark pattern and text, in the molding products at the same time molding out. The group and text on the products are convex and concave two types, considering the convenience of mold processing, are generally designed as convex. In order to facilitate the replacement of marks or models, the marked parts can be designed as inserts during mold design. When the product model changes, only the marked parts in the mold cavity can be replaced to meet the needs of mark replacement. As part of this type of article, it should be designed to allow the presence of flash debris at the contour of the insert tile at the marked location. For conductive rubber, the stroke is generally 0.8~1.5mm; the exhaust groove (I. e. gas pit) is designed to prevent adsorption between the PCB and the key action. For tact switches, the stroke depends on the stroke of the switch itself (and the stroke for preventing misoperation), as described later. If the substrate is not bonded to the PCB board, the structural element of the air slot can be omitted. The key design has a hand feeling problem. Different graphs correspond to different hand feelings. According to experience, when (FP-FC)/FP is 40%-60%, the hand feeling is better. Key Typical Structure and Application According to the specific occasions where the keys are used, as well as the specific requirements of the product for the service life, pressing force, and hand feeling of the keys, the structure and application of the keys are shown in the following figure. The life of the silicone key is directly related to the material and the inclined wall structure, and is determined according to the design requirements. Part of the product silicone key life reference: Remote controller: 500000 times; Telephone type: 1 million times; Laptop computers: 4 million to 5 million times; Computer keyboard: 500~10 million; The life of silicone keys for monitoring products is defined as more than 500000 times; The ordinary life of B super silicone keys is defined as more than 1 million times,

The convenience of the use of industrial silicone buttons

In order to solve the above problems and technical defects, after continuous updating and design, a multi-station silicone button trimming machine was invented, and a utility model patent was applied. The utility model relates to a multi-position silicone button trimming machine, which comprises a base, a gantry frame and four cutting cylinders, and the four cutting cylinders are arranged vertically on the top of the gantry frame in a horizontal straight line. The beneficial effect achieved by the utility model is that the structure design is reasonable. By adopting the combination design of four reinforcement tables and four cutting blades on the gantry, the device can simultaneously trim four silicone button products. Thereby greatly improving the efficiency of trimming processing of silicone products. With the continuous expansion of the silicone button market, how to improve the processing efficiency of the silicone button has made producers pay more and more attention. The trimming of the silicone button is an important step in the production process of the silicone button, and the trimming of the traditional silicone button The processing efficiency cannot be improved, which affects the overall production efficiency of the silicone button. Various types of silica gel have different microporous structures due to their different manufacturing methods. The chemical composition and physical structure of silica gel determine that it has many characteristics that are difficult to replace other similar materials: high adsorption performance, good thermal stability, stable chemical properties, and high mechanical strength. Silica gel according to its pore size is divided into: macroporous silica gel, coarse pore silica gel, type B silica gel, fine pore silica gel. www.mingzhen2006.com

What are the molding techniques of rubber products?

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How to print the pattern on the transparent key

Some laser marking machines have played opaque keys. While using laser typing to knock out the paint, they will also burn the plastic parts that can transmit light, but cannot transmit light! Changzhou laser marking machine has a special device, which can adjust the machine to the function of laser processing light-transmitting key. The laser can clean the paint sprayed on the surface very clean without burning light-transmitting plastic, thus realizing light-transmitting key laser processing! YAG laser marking machine, the general laser marking machine can not do through the key! Light transmission keys, also called light transmission buttons, are widely used in electronic products. In dark environments, they can accurately and accurately find each button. The light transmission keys include a light transmission key body, an electronic switch located below the key body, and a luminous body. The luminous body is arranged on the lower side of the key body. A light guide body is arranged below the key body, and the light guide body has a body, the upper side of the body extends an extension to the position where the electronic switch is located, the outer surface of the extension is a first reflective slope, the lower surface of the body is a second reflective slope and doubles as a light touch surface that can be contacted with the electronic switch, and a light input part connected with the extension part and arranged corresponding to the light emitting body, the light emitting body emits light, the light is emitted to the first reflective slope through the introduction portion, and is reflected by the first reflective slope into the body, and the light entering the body is reflected by the second reflective slope out of the key body. The structure makes the light emitted from the light emitting surface of the key body more uniform, the key is more beautiful, and the user can accurately find the corresponding function key. The pattern and text on the keys are processed by laser typing! In our life, there are many keys and buttons that use laser typing and can transmit light, such as mobile phone keys, car audio keys, computer keys, and various electronic and electrical keys! www.mingzhen2006.com