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Why should the sample mold be opened first for mold opening customization of silicone products?

Release time:

2019-07-24 12:30

Source:

Why should the sample mold be opened first for mold opening customization of silicone products?
 
NewSilicone ProductsBefore production, the mold must be opened first, and the mold opening is divided into two types: sample mold opening and large mold opening.
 
Many of the silicone products can not customers, often asked a question, that is: "silicone products have production mold, why do you want to open a sample mold?", why waste time and energy to open a set of sample mold.
 
Analyze the significance of opening test mold from two angles:
 
When the customer develops and designs a new silicone product, there are still some unknowns about this new product, such as uncertain performance and whether the structure meets the estimated effect. At this time, it is necessary to open the test mold first. Proofing with the test mold instead of directly opening the large mold can not only solve the customer's sample requirements for this silicone product, but also save the customer's cost.
 
2. Opening the test mold first can reduce the mold opening risk of the silicone mold. Occasional mold repair may have little effect on the mold, but too much mold repair will affect the subsequent production of the mold, because the more mold repair, the worse the mold itself. If the scale and structure of the product are determined by opening the sample mold first, it is only necessary to directly set the sample mold on the mass production mold at one time according to the design of the sample mold during formal mass production, thus effectively reducing the number of corrections of the mass production mold and stabilizing the quality of subsequent silicone products during production.
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Sometimes the size structure of the silicone products sent by the customer is not very accurate or completely determined, we usually use the sample mold for development, which will be very convenient for the later modification of the size structure of the silicone products.
 
Moreover, sometimes when the customer requires mold opening but there is no drawing file, then we can only carry out proofing (sample mold opening), use the sample to measure the product structure size data, redraw the data measured by the sample data, and then open the mold. However, the data obtained by data measurement may generally have errors. Only by using the sample mold opening can the modification times of the production mold be reduced.
 
In addition, after the customer puts forward the detailed drawing file of the product to require mold opening, the mold will often be modified during the mold opening process. At this time, the sample mold is a good way, just like when we write a report, no typos are allowed in the formal report. First, we need to make a draft on the draft paper, and then formally write the report. If there are any typos in the report, we will rewrite it. Now the sample mold is equivalent to the draft paper, the formal report paper is equivalent to the production of molds, with silicone products sample molds can facilitate the modification of mold products.
 
Finally, the production price of the sample mold is far lower than that of the production mold. Therefore, if the mold is scrapped due to modification of the mold, the sample mold is also a way to open the mold and reduce the cost for the company as a whole due to its low cost. If the production mold is directly opened, the loss outweighs the gain if the mold is scrapped due to damage.
 
Solid StateSilicone mold.
The difference between the sample mold and the large mold is:
1. The number of cavities opened by the sample mold is small, the use of the template is small, and the processing time is short, so the cost is relatively small and the efficiency is high.
 
2. Opening the sample mold can also bring some other benefits. For example, even if the product structure is not confirmed for the first time, it is more convenient to modify the mold. After modification, the sample can be confirmed immediately, thus shortening the time.
 
3. Because of the low cost, opening the sample mold first can reduce the risk. If you open a large mold directly and cannot confirm the sample for the first time, it will bring many quality problems when producing products with the modified mold. In this case, the mold will only get worse and worse, and the more it is repaired, the more it is not conducive to production. Therefore, the sample mold will be opened first for product confirmation, and then the large mold will be opened after there is no problem.

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